Watching Davali take shape is very exciting! 3 months before departure.
180 degrees facing the stern
180 degrees facing forward
Water-tight bulkhead
This is hull #1, Davali is #3, but this is the 2014 Ourtremer 45 in all her glory!!!
It’s starts with making molds. 
After spraying gelcoat into the mold, lay down fiberglass and strategically place foam, for stiffness and weight savings.
Above, the deck lying upside down in mold. Below, the same deck two days later being resin infused (cover in plastic and vacuum the resin to spread evenly throughout the whole deck).
The infusion process completes in 90 minutes. If not done properly, it must be remade. Below, the future look (right side up and out of mold)…
Davali’s hull waits impatiently, anticipating love at first sight.
La Grande Motte, France. 1,100 boats in the harbor. Some real beauties. Below, the Outremer Shipyard.
Davali’s hull #3. Love at first sight.
Gelcoat sprayed into mold, then fiberglass laid, then foam in middle for stiffness, then fiberglass outside to sandwich foam, then resin infused. Fiberglass and foam below.
Laying the fiberglass over the foam for the decking and coach roof (upside down in mold), before resin infusion process.
Thank you to Xavier, Francois, Kent and all of the outstanding Outremer Team!
Some cool shots
s/v Davali 